Point-of-Care Manufacturing

Patient-specific implants.
Designed and manufactured on-site.

Platform

End-to-end surgical planning and manufacturing

Integrated software and hardware system covering the complete workflow from imaging data to patient-specific implant and drilling guides.

01

Segmentation

AI-assisted anatomy extraction

Automatic segmentation of bone structures from DICOM data. Manual refinement tools for complex pathology. Export-ready STL generation.

02

Planning

Virtual surgical simulation

3D osteotomy planning with real-time visualization. Implant positioning and collision detection. Surgical guide design with drill sleeve placement.

03

Manufacturing

In-house production workflow

Direct integration with bending machines and 3D printers. Sterilization-ready output. Full traceability from design to implant.

Workflow

Same-day surgical workflow

Complete point-of-care workflow from imaging to implantation. Total process time under 8 hours enables single-episode surgery for trauma and reconstruction cases.

01

Image Acquisition

CT scan with thin-slice protocol. Data transfer to planning workstation.

Output: DICOM dataset
02 15–30 min

Segmentation

AI-assisted bone segmentation. Manual refinement of defect boundaries.

Output: 3D bone model
03 30–60 min

Surgical Planning

Virtual osteotomy planning. Implant design and positioning. Guide creation.

Output: Surgical plan + guides
04 2–4 h

Manufacturing

Plate bending or 3D printing. Surgical guide production. Quality inspection.

Output: Patient-specific implant
05 1–2 h

Sterilization

Standard autoclave sterilization cycle. Final inspection and packaging.

Output: Sterile implant kit
06

Surgery

Intraoperative use of guides and implants. Documented placement verification.

Output: Implant in situ
Contact

Get in touch

Ready to bring point-of-care manufacturing to your facility? Our team is here to help you get started.

Sales Inquiries

Learn about our platform and discuss implementation for your facility.

sales@bergermedical.ch

Technical Support

Get help with software, hardware, or workflow questions.

support@bergermedical.ch

General Inquiries

For partnerships, press, or other inquiries.

info@bergermedical.ch